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Investment Casting Close-tolerance precision investment castings, with more than 70 years of experience and every process done in-house. That includes wax injection tooling, rapid prototyping, fixture fabrication, and secondary and finishing operations. Production runs range from about ten pieces to several thousand. Castings are produced for aerospace, military, and commercial applications and consistently meet demanding industry specifications and drawing tolerances. Stainless Steel, Carbon Steel, Tool Steels, Nickel-Base Alloys, Cobalt-Base Alloys, Aluminum-Alloys. Engineering and design support, from concept or drawing to a production-ready part Injection tooling (wax pattern tooling) Rapid prototyping Quality inspection and testing throughout production Fixture fabrication Secondary and finishing operations Industries: aerospace, military, commercial Click here to contact a representative

Die Castings Aluminum and zinc die casting, CNC machining, trimming, and finishing, all in one ISO 9001:2015 certified facility. Die casting since 1968 within a 93,000 sq. ft. plant with machines up to 1,200 tons, producing castings up to about 25 lbs. Standard alloys are A360, A380, and A383, and other alloys are available on request. Full dies and modular tooling support runs from as few as 50 pieces to over 1,000,000. Steel, stainless, brass, aluminum, copper, or bronze inserts can be cast in place, eliminating post-assembly steps. Engineering support includes mold flow analysis for porosity-critical parts. Quality is backed by rigorous shot monitoring, CMM inspection, and real time x-ray for pressure-tight castings. Vibratory finishing, shot blasting, burnishing, painting, powder coating, anodizing, plating, and more are available in house. Parts ship complete. Engineering and design support, from concept or drawing to a production-ready part 50 pieces to 1,000,000+ 34 hydraulic trim presses (1–75 tons, tie-bar and C-frame) 21 CNC machines (horizontal, vertical, and lathes) holding ±.0005", plus drilling, tapping, and other secondary operations Quality: ISO 9001:2015, Visi-Trak® process monitoring, Mold flow analysis, design-for-die-casting guidance, insert casting, and tooling progress reporting Secondary and finishing operations Full dies and modular tooling, domestic or offshore, with amortization and tooling contribution options. Each tool comes with a tooling packet (CAD files, steel and heat treat certs) and a tooling guarantee. Click here to contact a representative

Custom Plastic Injection Molding, Thermoformed Plastics, Precision Machining, Metal Fabrication, Contract Manufacturing, Swiss Screw Machining, Die Casting, Investment Casting, Manufacturing Services Explore our full range of capabilities below. Custom Plastic Injection Molding From 28 to 650 tons, 300+ resin grades, and in-house tooling, producing simple to complex parts in low to high volumes. Secondary operations like assembly, ultrasonic welding, and sonic inserts are available in-house when your project needs them. Find Out More Thermoformed Plastics Custom vacuum forming, pressure forming, and twin sheet forming, supported by in-house engineering and secondary operations. From prototypes to high-volume production. Cost-effective thermoformed parts and assemblies for industries including medical, agriculture, refrigeration, and aerospace. Find Out More Precision Machining Full-service CNC turning and milling, from prototypes to blanket orders, with engineering support and machining of bar stock, castings, and forgings Find Out More Metal Fabrication Precision sheet metal fabrication and certified welding (including MIL-STD and NAVSEA), with in-house finishing to deliver complete parts under one roof. Find Out More Contract Manufacturing From PCB design and prototyping through SMT and through-hole assembly, electro-mechanical assembly, testing, and system integration. Find Out More Swiss Screw Machining Ultra-precise Swiss screw machined parts using CNC Swiss, cam-driven Swiss, and Escomatic equipment, in stainless, steel, aluminum, titanium, brass, and copper for medical, military, aerospace, and electronics applications. Find Out More Die Casting Aluminum and zinc die castings from 50 pieces to 1,000,000+, with in-house CNC machining, trimming, and finishing, for lighting, medical, industrial, aerospace and defense, and hydraulics applications. Find Out More Investment Casting Investment casting foundry with decades of experience producing high-integrity, close-tolerance parts for aerospace, military and defense, oil and gas, and medical applications. Find Out More

Manufacturing Simplified Expert Sourcing At Bollard and Associates, we are dedicated to precision manufacturing and innovative solutions. Our team specializes in a wide range of principles designed to meet the diverse needs of our partners in various industries. We believe in building strong partnerships with our customers by delivering reliable parts and maintaining open lines of communication. Your success is our priority. At Bollard & Associates we help power the supply chains behind our nation’s most critical applications, from defense and medical to robotics and beyond, with parts made in the USA.

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Precision Machining CNC machining from prototype through production, with more than 50 years of experience. Parts can be machined from bar stock, investment castings, or forgings, and established supplier relationships cover material sourcing. Order quantities run from single prototypes and short runs up to long-term blanket orders. Full-service CNC machining to print Machining from bar stock, investment castings, and forgings Material sourcing through established supplier relationships Prototype, short-run, and blanket order production Quality inspection and testing throughout Turnkey production programs Click here to contact a representative

Contract Manufacturing Electronics contract manufacturing from design through final assembly and test, in ISO 9001 certified U.S. facilities. Engineering services include PCB design, layout, and documentation, along with prototype development. Production covers component procurement, surface mount (SMT) and through-hole assembly, electromechanical and box-build assembly, and system integration. Testing, programming, and debugging are done in-house, and just-in-time delivery is available. Programs can be build-to-print or fully turnkey. PCB design, layout, and documentation Prototype development Component procurement Surface mount (SMT) and through-hole assembly Electromechanical and box-build assembly System integration Testing,programming, and debugging Build-to-print or turnkey programs Quality inspection and testing throughout tooling and production Turnkey production programs Click here to contact a representative

Custom Plastic Injection Molding & Tooling From steel to shippable parts, under one roof. Most molding headaches start when the toolmaker and the molder aren't talking. We avoid that by bringing you a shop that builds the mold, runs the part, and owns the result. With more than 50 years in custom injection molding, this ISO 9001 certified team offers engineering and design support to get your concept production-ready, in-house mold building, inspection at every stage, and turnkey production. You get one point of accountability, fast quotes, and a shorter road to first article. Engineering and design support, from concept or drawing to a production-ready part In-house mold design and building Custom injection molded components Quality inspection and testing throughout tooling and production Turnkey production programs Click here to contact a representative

Custom Plastic Injection Molding & Tooling From steel to shippable parts, under one roof. Most molding headaches start when the toolmaker and the molder aren't talking. We avoid that by bringing you a shop that builds the mold, runs the part, and owns the result. With more than 50 years in custom injection molding, this ISO 9001 certified team offers engineering and design support to get your concept production-ready, in-house mold building, inspection at every stage, and turnkey production. You get one point of accountability, fast quotes, and a shorter road to first article. Engineering and design support, from concept or drawing to a production-ready part In-house mold design and building Custom injection molded components Quality inspection and testing throughout tooling and production Turnkey production programs Click here to contact a representative

Metal Fabrication Precision sheet metal fabrication, machining, welding, and finishing, all in one ISO 9001:2015 certified facility. Sheet metal work focuses on precision fabrication and forming, with a specialty in stainless steel for the electronics, pharmaceutical, instrumentation, and process equipment industries. Machining covers 5-axis CNC, CNC milling, and surface grinding. Welding includes spot, TIG (Heliarc), and cryogenic welding along with brazing, and the welders are certified to GTAW, PED, MIL-STD-1595A, and NAVSEA standards. Powder coating is done in-house, and plating, engraving, silk screening, and heat treating are also available, so parts ship complete. Sheet metal: precision fabrication and forming, with a specialty in stainless steel Machining: 5-axis CNC machining, CNC milling, surface grinding Welding: spot, TIG (Heliarc), and cryogenic welding, plus brazing Welding certifications: GTAW, PED, MIL-STD-1595A, NAVSEA Bending Finishing: in-house powder coating, plus plating, engraving, silk screening, and heat treating Industries: electronics, pharmaceutical, instrumentation, process equipment Click here to contact a representative

One Source For Custom Plastic & Metal Parts: Injection Molding, Thermoforming, Casting, Precision & Swiss Machining. PA-based, Serving OEMs nationwide. Representing World Class Manufacturers Your Source for Quality Parts Made in the USA FIND OUT MORE At Bollard and Associates, we specialize in high-quality manufacturing solutions tailored to your specific needs. Our expertise spans various industries, delivering everything from initial prototypes to large-scale production with precision and care. Expert sourcing you can trust. Request a Quote Explore Our Principals Sourcing Design for Manufacturability Problem Solving INDUSTRIES Your Trusted Partner 40+ Years Experience. Millions of Parts Fabricated.

Thermoformed Plastics Custom heavy-gauge thermoforming with more than 60 years of experience, produced out of multiple East Coast plants. Heavy-gauge vacuum forming is used for large structural components. Pressure forming is used for parts that need sharp detail, molded-in features, and a finish close to injection molding. Twin-sheet forming produces hollow, rigid parts. In-house engineering supports material selection, design for manufacturability, and tooling, and secondary operations are handled after forming. Existing metal or fiberglass (FRP) parts can also be converted to thermoformed plastic to cut weight and cost. Vacuum forming: heavy gauge, for large structural components Pressure forming: for parts that need sharp detail and molded-in features Engineering: material selection, design for manufacturability, tooling Quality inspection and testing throughout tooling and production Secondary operations: finishing done after forming Conversions: replacing metal or FRP parts with thermoformed plastic Click here to contact a representative